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Buyer's Guide · Pressure Ratings•6 min read

PVC Layflat Hose: Working Pressure vs Burst Pressure

A layflat hose catalogue may show 4 bar, 6 bar or 18 bar, but those numbers mean different things depending on whether they describe working pressure or burst pressure. Using the wrong number can make a hose look much stronger than it is in service.

Key takeaways

  • Working pressure is the continuous operating rating; burst pressure is the point of failure in a test.
  • Do not select a hose by burst pressure alone.
  • Allow for vertical head, friction, water hammer and temperature effects.
  • Use the working pressure and actual pump conditions when requesting a quotation.

What Working Pressure Means

Working pressure, sometimes written WP, is the pressure at which the hose is intended to operate continuously under defined conditions. It already includes a product-specific safety design margin, but it does not mean the hose can be used at that pressure under every temperature, chemical or installation condition.

The operating pressure should be checked at the pump outlet and at the most demanding point of the system. A hose carrying water uphill can see more pressure at the lower end, and a long line may experience additional surge when a valve closes.

What Burst Pressure Means

Burst pressure, or BP, is the pressure at which the hose fails in a controlled test. It is a useful quality indicator and can show the safety margin of a construction, but it is not an operating target. A hose rated at 18 bar burst should not be used at 18 bar.

Test temperature, hold time and test standard also matter. When comparing suppliers, ask that working pressure and burst pressure be stated separately, together with the test conditions.

Convert the Units Before Comparing Quotes

Hose suppliers may use bar, MPa, psi or kg/cm². Convert all offers to one unit before comparing them. The exact conversion is important when a pump nameplate, a tender document and a product page use different systems.

ValueApproximate equivalent
1 bar0.1 MPa · 14.5 psi
4 bar0.4 MPa · 58 psi
6 bar0.6 MPa · 87 psi
10 bar1.0 MPa · 145 psi

Useful pressure conversions

Account for Temperature, Surge and Installation

Thermoplastic hose can lose pressure capacity as temperature rises. PVC also has different behaviour in hot water, direct sun and cold conditions. Ask for the temperature derating information or choose a hose with a suitable temperature rating for the site.

Avoid sharp bends, dragging over abrasive edges and excessive pump pulsation. A pressure rating is not a substitute for correct installation, and a damaged cover or coupling can fail well before the hose body reaches its rated pressure.

Specify the Hose in a Way Suppliers Can Quote

Write the request as: inside diameter, working pressure, burst pressure if required, water temperature, roll length, coupling type, expected flow and maximum vertical lift. Add whether the hose is for irrigation, mining, fire standby or temporary bypass service.

Products mentioned in this guide

Frequently asked questions

Can I use a hose at its burst pressure if the pump occasionally spikes?

No. Burst pressure is a failure point, not a safe operating limit. Select a hose whose working-pressure rating comfortably covers the normal operating pressure, surge and temperature conditions.

Is higher working pressure always better?

Not necessarily. A higher-pressure hose may be heavier, stiffer and more expensive. Choose the lowest class that safely covers the actual duty and installation conditions.

Why do two hoses with the same diameter have different ratings?

The jacket, reinforcement, wall thickness, liner and manufacturing method can all change both pressure capacity and flexibility. Diameter alone does not define performance.

Need help matching a hose to your pump or project?

Send the hose type, inside diameter, working pressure, roll length, coupling standard and destination. Yongli can recommend a suitable construction and prepare an FOB quotation.

Request a factory quote

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